Product Profile:
The batch off cooling machine is used for cooling, folding and depositing the rubber strip that comes from the open mills or twin screw extruder.
Our Machine Advantage:
there are two structure types: overhead and floor-standing types, whose hanging racks are vertically turning with compulsive cooling. The rubber strip hanging bar adopts step by step cylinder or motor-reducer for driving. It consists of mainframe and electrical control system. The mainframe is composed of splicer, printing, slitter, isolation cooling, lifting device, hanging strip cooling, auto wig wag section, weighing, handrail, platform and supporting bracket etc. The electrical control system consists of main control cabinets, and there're emergency stop device in key areas.
Clients can choose high or low disposition according to the practical requirements. The high disposition batch-off line has hydraulic auto wig wag section, which can battle the rubber strip tidily, the strip tidy ratio≤100mm;there are three working positions for auto entering and outputting of material tray; auto rubber collecting device; auto cutter device; it has high automatization and can realize nobody operating.
The marking device with letter block auto changing function.
The slitting device can cut the rubber sheet to become 2/3/4/6 even width strips automatically.
The solution liquid volume on the rubber sheet surface can be controlled by an air knife.
The rubber sheet from the dipping tank to the rack bar conveyor through a special leading device to become very smooth and no trouble.
With the auto pick-up device for leading rubber sheet from the cooling rack bar to take-out Conveyor automatically.
With the special designed auto stacking device from the folding rubber sheet to pallet very tidy.
The pallet storing station can store 8~10 pallets with shifting-out function.
Auto lifter for transporting stacked pallets to the upper floor automatically.
Auto sampling, auto cutting, auto weighting , metal detector etc.
Structure:
There are two kinds: overhead and floor-standing types.
Batch off cooler can coat with isolation agent, cooling and laminated storage of the rubber sheet which extruding from mixing and plastic mixing, the structure is floor-standing type. The rubber sheets running have overhead type and multilayer conveying type two kinds. This batch off cooler can be equipped with coding device, lengthcutting or crosscutting, automatic swing glue; automatic laminated rubber sheet weighing and cutting, automatic sampling etc. The new type chain-type batch off cooler uses South Korean technology. The rubber sheet in the chain-belt is using multi-layer reciprocating cooling method. It is suitable for cooling thin rubber sheet and no pollution rubber sheet.
Specification Technology Parameter:
| Model |
XPG-600 |
XPG-800 |
XPG-900 |
| Max Rubber Sheet Width |
600 |
800 |
900 |
The Thickness Of Rubber Sheet (mm)
|
4-10 |
4-10 |
6-12 |
| Linear Speed of Taking-in Sheet |
11~22m/min |
0~26m/min |
3~35m/min |
| Axial Fan |
0.37KW 5760m3/h |
0.37KW 5760m3/h |
0.37KW 5760m3/h |
| Swing range and frequency |
1.3m 10-16/min |
1.3m 10-16/min |
1.3m 10-16/min |
| Rubber strip temperature after cooling |
≤Room temperature+5ºC |
≤Room temperature+5ºC |
≤Room temperature+5ºC |
| Speed-adjusting frequency motor of lifting device |
XWD5.5-1/23 |
XWD5.5-1/23 |
XWD5.5-1/23 |
| Speed-adjusting frequency motor of rubber swing device |
XWD1.1-5-1/87 |
XWD1.1-5-1/87 |
XWD1.1-5-1/87 |
| Rubber bar pitch |
160 or 101.6 |
160 or 101.6 |
160 or 101.6 |
| Max hanging height of rubber strip |
1400mm |
1400mm |
1400mm |
FQA-Problems of customer concern:
About machine performance quality
1. Q: How to guarantee the quality of outsourcing parts?
A: First choice more than 2 suppler by tender, There are strict system and process for inspecting outsourcing parts. And there are outsourcing inspectors, after inspection, qualified goods, labeling and storage. Not qualified, return.
2. Q: Which brand of electric part?
A: Use world famous brands, Siemens, Omron, Toshiba, Schneider, ABB
Customer can specify the brand.
3. Q: Which PLC:
A: Siemens, Omron, Mitsubishi
4. Q: How to control the quality?
A: There are inspectors for inspecting equipment quality and performance, after assembly, machine run continuously for at least 12 hours at one time, Total running time should be not less than 48 hours.
About installation
1. Q: When the guide engineer arrive at customer's factory?
A: If need installation on site, engineer will arrive at factory within one week after machine arrived at factory.
About after-sales service
1. Q: What is the warranty time?
A: 2 years after machine arrived at factory
2. Q: How to solve the problem?
A: Within one hour after getting customer' problem, inform the solution way, there are three ways for different conditions. 1, Which can be solved by phone or Email, it will be solved in two hours. 2. Which can be solved by Remote Control, it will be solved within four hours(machine is equipped by Remote Network Control Problem). 3. Which need solve it on site, engineer arrive at factory within one week(in the two years warranty date, engineer has the visa any time of the country where the machine.
Machine Mechanical Details:
Machine Electric Details:
Foreign Customers:
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