Rubber Open Two Rolls Mixing Mills with Reliable Quality

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: XK
• Certification: CE, ISO, BV
• Condition: New
• Customized: Customized
• Automatic Grade: Semiautomatic
• Structure: Horizontal
• Voltage: 380V/415V/450V/220V
• Type of Machine: Material Processing Machine
• Capacity: 5~200kg/H
• Power: 10~100kw
• Weight: <50t
• Transport Package: Wooden Case
• Specification: BV, SGS, CE, ISO9001
• Trademark: Maoyuanfeng
• Origin: China, Qingdao
• HS Code: 8477800000
• Production Capacity: 20 Units/Month, 200units/Year

Product Description

Rubber Open Type Mill
Product Description:

Maoyuanfeng(MYF) Open Type Mill is used for mixing and kneading raw rubber, synthetic rubber, thermoplastics or E.V.A. with chemicals into even materials. The even materials can be fed to calender, hot presses or other processingmachiner3t for making rubber or plastic products. It adopts dual output reducer, the front and behind roller can be driven separately with rolling bearing structure, the roller can adopts hollow center groove roller or drilling hole smooth roller against difference using scope as mixing, refining or press pieces etc.
This machine can be installed stock blender according to customer s request to decrease the labor strength, also equipped with safe device.

Maoyuanfeng Advantage:
  The rolls are made of chilled cast iron with vanadium and titanium alloys. The roll face is hard and anti-wear. To heat up or cool down, the rolls are either circumferentially drilled or centrally bored so as to make temperature well proportioned on the roll surface.
The machine is equipped with a hydraulic relief device. When an emergent accident happens, just press down the button and the machine will stop immediate/y.1t is safe and reliable.
The machine adopts electric nip regulating device that provides easy operation.
Bearings for the rolls are double-row ball bearings, which are convenient for maintenance and have a long service life.
The transmission system adopts a hard facing gear reducer, which has a compacted structure with higher transmission efficiency, lower noise and longer service life. 

Applications

• Rubber Industry
• Plastic Industries
• Bakelite Industries

Features               

• High efficiency
• Robust construction
• Simple & Easy Handling.
• No Deep Foundation Required.
• Compact Construction, maximum Floor Utilization.
• No continuous Lubrication required which saves lubrication cost.
• Equipped with Anti Friction Bearings so No wear & tear as in Bush Bearing type Machines.

ITEM

MYF  MILLS

OTHER MAKES

Main Stand
Aprons
Housings

Steel Casting Steel Casting Steel Casting

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No Breakage Life Time Guarantee

Cast Iron Fabricated Cast Iron

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Prone to Breakage No Guarantee

Main Bearings

Anti Friction Roller Bearings which saves power to the extent of 25% to 30%
  
For eg: In case of 42" Mill based on 25% Power Saving for 20 Hours working per day will save 54000 Units of Power per year
 
100% Efficient Till It's Life Time
Replacement of Anti Friction Bearing shall take only 30 minutes

Gun Metal Bush BRG the efficiency of which goes on reducing from day 1 & becomes 20% at end of 5 years or earlier wasting costly power




Bush Bearing requires Down Time of atleast one week

Factor of Safety

Above 1.5

Less than 1.5

Electrical Panel

"Siemens" System House with 'Forward' 'Reverse' Inch Facility, Voltmeter, Ammeter

Local Make, No Reverse Facility

Front & Rear Roller

Inter-Changeable

Non Inter-Changeable

NIP Adjustment

Worm Gear with Parallel Sheeting Shaft

Simple Handles require extra effort & Parallel
Sheets cannot be taken out

Roll Cooling

a) Universal Rotary Joints 100% Cooling
b) Complete piping, Headers, Hoses provided

a) Open bell mouth Nozzles 50% cooling
b) Left to Client

Emergency Brakes

Provided on both sides to stop machine in ⅓rd
Revolution of Front Roll as per factory act 

Avoided - (Accident Prone)

Centre Distance of Bearing

Shorter by 140mm 12% more Load Bearing Capacity

Longer Centre Distance Less Load Carrying Capacity

Roll Reversing

Facility Provided

Not Provided

Overall Machine

Compact In Size

Bulky in Size

Fail safe Lubrication Interlock

"Indfos" Switch Interlock on Automatic Lubrication

No Interlock. Prone to Failure.

Foundation

Level Mounts with Rubber Cushion
(No Foundation Grouting Required)

Deep Foundation with Hold-Down Bolts Required

Drive

Direct Drive (No Bull Gear & Pinion)

Bull Gear / Pinion

Coupling

Gear Coupling (Double Sided Grease Filled))

Rubber Bush Type Coupling

Motors

Totally Enclosed

Open Motors

Brakes

Hydraulic Thruster Brakes

Electro Magnetic Brakes

Side Gearing

Helical Profile

 

Main Technical Parameter:

Model	XK-660	XK-550B	XK-450	XK-400	XK-250
(D/L) Roll Size	660×2130	550×1530	450×1200	400×1000	250×620
Production	160~170Kg/once	50~60Kg/once	30~50Kg/once	25~35Kg/once	10~15Kg/once
Motor Power(KW)	220KW	90/110KW	55KW	45/37KW	18.5KW
Line Speed(M/Min)	34.2M	28.6M	21.8M	19.3M	15.5M
Front Roll RPM	16.5	16	15.4	15.4	19.8
Gear Ration	47/ Dual Output	47.5/Dual Output	50	50	50
Roll Radio	1: 1.24	1: 1.22	1: 1.27	1: 1.27	1: 1.10
Weight KG	49800	18500/25000	11800	7500	3300
Temp. Control	Steam/Cool water
Emergency Stop	2 foot step on 4 sets of press buttons
Container Volume	55.5m³	23m³	16m³	12m³	10m³
Dimension(L*W*H)mm	6200×3350×2670	5365×1946×2193	4558×1665×2015	4001×1500×1870	3220×1500×1290
Transmission	Low noise gear box

FQA-Problems of customer concern:
About machine performance quality
1.       Q: How to guarantee the quality of outsourcing parts?
          A: First choice more than 2 suppler by tender, There are strict system and process for inspecting outsourcing parts. And there are outsourcing inspectors, after inspection, qualified goods, labeling and storage. Not qualified, return.
2.       Q: Which brand of electric part?
          A: Use world famous brands, Siemens, Omron, Toshiba, ABB
Customer can specify the brand.
3.       Q: Which PLC:
          A: Siemens, Omron, Mitsubishi
4.       Q: How to control the quality?
           A: There are inspectors for inspecting equipment quality and performance, after a ssembly, machine run continuously for at least 12 hours at one time, Total running time should be not less than 48 hours.
About installation
1.        Q: When the guide engineer arrive at customer's factory?
           A:  If need installation on site, engineer will arrive at factory within one week after machine arrived at factory.
About after-sales service
1.        Q: What is the warranty time?
           A:  2 years after machine arrived at factory
2.        Q: How to solve the problem?
           A: Within one hour after getting customer' problem, inform the solution way, there are three ways for different conditions. 1, Which can be solved by phone or Email, it will be solved in two hours. 2. Which can be solved by Remote Control, it will be solved within four hours(machine is equipped by Remote Network Control Problem). 3. Which need solve it on site, engineer arrive at factory within one week(in the two years warranty date, engineer has the visa any time of the country where the machine.



 

Company Profile

 

Qingdao MaoYuanFeng Machinery is a dedicated company to provide high quality rubber machinery to worldwide customers.

Our solutions:
Tire plant solution
Tube plant solution
Conveyor belt plant solution
Rubber mat plant solution
Waste tire recycling plant solution
Reclaimed rubber plant solution
Rubber product plant solution

We are manufacturer and dealer of various kind of rubber machines including rubber processing machines, rubber product making machines.

Our products:
Tire making machines:
Rubber anbury mixer, internal mixer, dispersion kneader, two roll mill, TSR, batch off machine, extruder, calender, building machine, curing press machine.

Conveyor belt making machines:
Vulcanizing press.

Rubber mat making machines
Inner tube making machines

 

After Sales Service

Global headquarter: Qingdao, China
Branches: Thailand, Sri Lanka.

Service
Plant engineering                    - We provide FREE layout design for new plant.
Supplier Integrity                    - 24/7 working machines, extremely reliable.
Plant Installation Support      - Installation&commissioning service.
Spare Parts                              - Long lasting parts are manufactured by us, always available.
Maintenance/Optimization     - Overseas engineers available.
Training                                    - We provide FREE training for new plant.
Raw Materials                          - Raw material support exported from China.

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FAQ

 

1.       Q: How to guarantee the quality of outsourcing parts?
          A: First choice more than 2 suppler by tender, There are strict system and process for inspecting outsourcing parts. And there are outsourcing inspectors, after inspection, qualified goods, labeling and storage. Not qualified, return.
2.       Q: Which brand of electric part?
          A: Use world famous brands, Siemens, Omron, Toshiba, ABB
Customer can specify the brand.
3.       Q: Which PLC:
          A: Siemens, Omron, Mitsubishi
4.       Q: How to control the quality?
           A: There are inspectors for inspecting equipment quality and performance, after a ssembly, machine run continuously for at least 12 hours at one time, Total running time should be not less than 48 hours.
About installation
1.        Q: When the guide engineer arrive at customer's factory?
           A:  If need installation on site, engineer will arrive at factory within one week after machine arrived at factory.
About after-sales service
1.        Q: What is the warranty time?
           A:  2 years after machine arrived at factory
2.        Q: How to solve the problem?
           A: Within one hour after getting customer' problem, inform the solution way, there are three ways for different conditions. 1, Which can be solved by phone or Email, it will be solved in two hours. 2. Which can be solved by Remote Control, it will be solved within four hours(machine is equipped by Remote Network Control Problem). 3. Which need solve it on site, engineer arrive at factory within one week(in the two years warranty date, engineer has the visa any time of the country where the machine.
Foreign Customers Visit Factory:

Will Gao
Sales manager
Qingdao Maoyuanfeng Industry & Trade Co.,Ltd
A:Shijidadao Road, Huangdao District, Qingdao, Shandong, China