55 inch Mechanical Tyre Curing press
Product Description
| No. |
Description |
Specification |
| 1 |
Model |
Platen/ Double cavity/ Horizontal/Mechanical type tire curing press |
| 2 |
No of Cavity |
Two (2) |
| 3 |
Type of Opening |
Mechanical horizontal Type |
| 4 |
Mould Heating Method |
Platen |
5
|
Press Closing force per Cavity (Squeezing Force)
|
2890KN
|
6
|
Max opening / closing time , |
75 Seconds
75 |
| 7 |
Press Motor Power |
16Kw |
| 8 |
Maximum Internal Pressure |
28 bar |
9
|
Maximum Dome/Platen Pressure |
14 bar |
No.
|
Description
|
Specification
|
| 1 |
Bead diameter range |
15″~ 20″ |
| 2 |
Green tire height |
760 mm |
3
|
Green Tire Outer Diameter |
φ1180 |
4
|
Cured Tire Outer Diameter |
φ1180 |
| 5 |
Cured Tyre Height |
235 mm to 400 mm |
| 6 |
Cured Tyre Weight |
Max. 100kg |
Product Application
Mechanical curing press for the vulcanization of green tire, It can vulcanize PCR TBR OTR..Tires.
|
SPECIFICATIONS FOR MECHANICAL CURING PRESS OR SEMI-HYDRAULIC CURING PRESS
|
Model
|
48''
|
55''
|
63.5''
|
65''
|
No. of Cavity
|
2
|
2
|
2
|
2
|
ID. of Heat Shield
|
1220
|
1400
|
1600
|
1640
|
Max.Closing Force(Kn)
|
1960*2
|
2980*2
|
4220*2
|
4580*2
|
Mold Height(Mm)
|
250-510
|
250-520
|
254-635
|
350-650
|
Bead Dia.
|
14''-20''
|
15''-22''
|
16''-24''
|
19''-24.5''
|
Max. Green Tire Diameter(Mm)-In Two-piece Mold
|
900
|
1070
|
1270
|
1225
|
Max. Green Tire Diameter(Mm)-In Segmented Mold
|
10900
|
1000
|
1130
|
1225
|
Opening/Closing Time
|
60
|
60
|
82
|
82
|
Heating method
|
Platen
|
Platen
|
Platen
|
Platen
|
Mold opening way
|
Move horizontally
Turn over
|
Move horizontally
Turn over
|
Move horizontally
Turn over
|
Move horizontally
Turn over
|
Centre Mechanism
|
BOM
|
BOM
|
BOM
|
BOM
|
Mold adjustment method
|
Electrically
|
Electrically
|
Electrically
|
Electrically
|
FEATURES
1) It has a Move horizontally/Turn over structure of mold opening, a B-type central mechanism, a rotary encoder for controlling the position of the opening and closing mold, which is easy to operate and has higher precision.
2) Adopting electric mold adjustment, reducing labor intensity and mold change time
3)The VCL adopts double-column guiding, the lever-type rotating mechanism is equipped with a buffer, which makes the movement fast, stable and reliable.
4)The segmented mold adopts plum blossom tooth shape rapid mold change structure so that the mold change is quick and convenient.
Detailed Images
Machine Parts
Name: VCL(Vertical Chuck Loader)
1. The lifting is driven by water cylinder and guided by double columns, and the movement is stable and reliable;
2. The coaxiality between the VCL and the center mechanism and the parallelism between the VCL and the lower steam chamber can be individually adjusted. At the same time, in order to ensure the accuracy of the paddles, the paddles are made of a full circle;
3.The square tube type connecting frame is used to fasten the VCL and the wall panel, thereby increasing the rigidity of the wall panel and ensuring the stability of manipulator turning into and out;
4.The paddles are opened and closed with an adjustable stroke cylinder, which is more suitable for opening and closing stroke adjustment to prevent the scraping bladder;
5.The lever type rotating mechanism is used to mechanically make the turning in and out process to achieve a slow-fast-slow speed conversion, thereby reducing the impact phenomenon. Improved the buffer device makes turn in and out smooth and reliable.
Machine Parts
Name: Centre mechanism
Vertical lifting center mechanism
1. The new hydraulic center mechanism uses a displacement sensor to control the upper ring position. The shaped copper sleeve is removed to remove the damage of the bladder caused by the clamping of the copper sleeve, and the service life of the bladder is increased.
2. The structure is the same as that of the hydraulic vulcanizer. At the same time, it is driven by a water cylinder. The overall structure is compact and easy to install. There is no need to dig deep pits.
3. New sealing structure for durability and no leakage
Machine Parts
Name: Segmented Mold Operator
1.Harvard connector quick-loading mechanism, fast mold change
2.After the segmented mold is extended, the speed reduction position is increased to reduce the impact of the end surface of the segmented mold on the mold.Machine Parts
Name: Valve pack
Integrated valves thermal and power piping
According to customer requirements, pipeline integration can be realized, reducing the heat dissipation area of the pipeline and reducing energy consumption.
Machining workshop
Plano-boring and milling machine
CNC
Annealin
Welding Robot
1. Engineering design
Provides engineering design consultation and technical service of rubber product industry in:
Process, planning, construction, structure, water supply and drainage, heating and ventilation, air conditioning, power,electric, communication and automatic-control,logistics and cost budget.
2. Equipment of production according to the processes
3. Equipment of utilities
4.Installation and commissioning
5. Other :
Land
Civil construction of workshop
Freight of equipment
Liquidity(Proqurement of raw materials and wages in the trial production stage )
Pre-project cost (Project examine and approval)
Personnel training(Plant technical personnel, management personnel, operation)
Unforeseen expenses(0.5% of total project construction investment)
Travel and business entertainment expenses
myfrubbermachine.en.made-in-china.com
Qingdao MaoYuanFeng Machinery is a dedicated company to provide high quality rubber machinery to worldwide customers.
Our solutions:
Tire plant solution
Tube plant solution
Conveyor belt plant solution
Rubber mat plant solution
Waste tire recycling plant solution
Reclaimed rubber plant solution
Rubber product plant solution
We are manufacturer and dealer of various kind of rubber machines including rubber processing machines, rubber product making machines.
Our products:
Tire making machines:
Rubber anbury mixer, internal mixer, dispersion kneader, two roll mill, TSR, batch off machine, extruder, calender, building machine, curing press machine.
Conveyor belt making machines:
Vulcanizing press.
Rubber mat making machines
Inner tube making machines
Global headquarter: Qingdao, China
Branches: Thailand, Sri Lanka.
Service
Plant engineering - We provide FREE layout design for new plant.
Supplier Integrity - 24/7 working machines, extremely reliable.
Plant Installation Support - Installation&commissioning service.
Spare Parts - Long lasting parts are manufactured by us, always available.
Maintenance/Optimization - Overseas engineers available.
Training - We provide FREE training for new plant.
Raw Materials - Raw material support exported from China.
1. Q: How to guarantee the quality of outsourcing parts?
A: First choice more than 2 suppler by tender, There are strict system and process for inspecting outsourcing parts. And there are outsourcing inspectors, after inspection, qualified goods, labeling and storage. Not qualified, return.
2. Q: Which brand of electric part?
A: Use world famous brands, Siemens, Omron, Toshiba, ABB
Customer can specify the brand.
3. Q: Which PLC:
A: Siemens, Omron, Mitsubishi
4. Q: How to control the quality?
A: There are inspectors for inspecting equipment quality and performance, after a ssembly, machine run continuously for at least 12 hours at one time, Total running time should be not less than 48 hours.
About installation
1. Q: When the guide engineer arrive at customer's factory?
A: If need installation on site, engineer will arrive at factory within one week after machine arrived at factory.
About after-sales service
1. Q: What is the warranty time?
A: 2 years after machine arrived at factory
2. Q: How to solve the problem?
A: Within one hour after getting customer' problem, inform the solution way, there are three ways for different conditions. 1, Which can be solved by phone or Email, it will be solved in two hours. 2. Which can be solved by Remote Control, it will be solved within four hours(machine is equipped by Remote Network Control Problem). 3. Which need solve it on site, engineer arrive at factory within one week(in the two years warranty date, engineer has the visa any time of the country where the machine.
Foreign Customers Visit Factory
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