Qingdao Delphy Technology Development Co., Ltd.
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55 inch Mechanical Tyre Curing press
Product Description
| S.No. |
Description |
Specification |
| 1 |
Model |
Platen/ Double cavity/ Horizontal/Mechanical type tire curing press |
| 2 |
No of Cavity |
Two (2) |
| 3 |
Type of Opening |
Mechanical horizontal Type |
| 4 |
Mould Heating Method |
Platen |
5
|
Press Closing force per Cavity (Squeezing Force)
|
2890KN
|
6
|
Max opening / closing time , |
75 Seconds
75 |
| 7 |
Press Motor Power |
16Kw |
| 8 |
Maximum Internal Pressure |
28 bar |
9
|
Maximum Dome/Platen Pressure |
14 bar |
S.No.
|
Description
|
Specification
|
| 1 |
Bead diameter range |
15″~ 20″ |
| 2 |
Green tire height |
760 mm |
3
|
Green Tire Outer Diameter |
φ1180 |
4
|
Cured Tyre Outer Diameter |
φ1180 |
| 5 |
Cured Tyre Height |
235 mm to 400 mm |
| 6 |
Cured Tyre Weight |
Max. 100kg |
Product Application
Mechanical curing press for the vulcanization of green tire, It can vulcanize PCR TBR OTR..Tires.
|
SPECIFICATIONS FOR MECHANICAL CURING PRESS OR SEMI-HYDRAULIC CURING PRESS
|
Model
|
48''
|
55''
|
63.5''
|
65''
|
No. of Cavity
|
2
|
2
|
2
|
2
|
ID. of Heat Shield
|
1220
|
1400
|
1600
|
1640
|
Max.Closing Force(Kn)
|
1960*2
|
2980*2
|
4220*2
|
4580*2
|
Mold Height(Mm)
|
250-510
|
250-520
|
254-635
|
350-650
|
Bead Dia.
|
14''-20''
|
15''-22''
|
16''-24''
|
19''-24.5''
|
Max. Green Tire Diameter(Mm)-In Two-piece Mold
|
900
|
1070
|
1270
|
1225
|
Max. Green Tire Diameter(Mm)-In Segmented Mold
|
10900
|
1000
|
1130
|
1225
|
Opening/Closing Time
|
60
|
60
|
82
|
82
|
Heating method
|
Platen
|
Platen
|
Platen
|
Platen
|
Mold opening way
|
Move horizontally/Turn over
|
Move horizontally/Turn over
|
Move horizontally/Turn over
|
Move horizontally/Turn over
|
Centre Mechanism
|
BOM
|
BOM
|
BOM
|
BOM
|
Mold adjustment method
|
Electrically
|
Electrically
|
Electrically
|
Electrically
|
Main Features
1) It has a Move horizontally/Turn over structure of mold opening, a B-type central mechanism, a rotary encoder for controlling the position of the opening and closing mold, which is easy to operate and has higher precision.
2) Adopting electric mold adjustment, reducing labor intensity and mold change time
3)The VCL adopts double-column guiding, the lever-type rotating mechanism is equipped with a buffer, which makes the movement fast, stable and reliable.
4)The segmented mold adopts plum blossom tooth shape rapid mold change structure so that the mold change is quick and convenient.
Detailed Images
Machine Parts
Name: VCL(Vertical Chuck Loader)
1. The lifting is driven by water cylinder and guided by double columns, and the movement is stable and reliable;
2. The coaxiality between the VCL and the center mechanism and the parallelism between the VCL and the lower steam chamber can be individually adjusted. At the same time, in order to ensure the accuracy of the paddles, the paddles are made of a full circle;
3.The square tube type connecting frame is used to fasten the VCL and the wall panel, thereby increasing the rigidity of the wall panel and ensuring the stability of manipulator turning into and out;
4.The paddles are opened and closed with an adjustable stroke cylinder, which is more suitable for opening and closing stroke adjustment to prevent the scraping bladder;
5.The lever type rotating mechanism is used to mechanically make the turning in and out process to achieve a slow-fast-slow speed conversion, thereby reducing the impact phenomenon. Improved the buffer device makes turn in and out smooth and reliable.
Machine Parts
Name: Centre mechanism
Vertical lifting center mechanism
1. The new hydraulic center mechanism uses a displacement sensor to control the upper ring position. The shaped copper sleeve is removed to remove the damage of the bladder caused by the clamping of the copper sleeve, and the service life of the bladder is increased.
2. The structure is the same as that of the hydraulic vulcanizer. At the same time, it is driven by a water cylinder. The overall structure is compact and easy to install. There is no need to dig deep pits.
3. New sealing structure for durability and no leakage
Machine Parts
Name: Segmented Mold Operator
1.Harvard connector quick-loading mechanism, fast mold change
2.After the segmented mold is extended, the speed reduction position is increased to reduce the impact of the end surface of the segmented mold on the mold.Machine Parts
Name: Valve pack
Integrated valves thermal and power piping
According to customer requirements, pipeline integration can be realized, reducing the heat dissipation area of the pipeline and reducing energy consumption.
Machining workshop
Plano-boring and milling machine
CNC
Annealin
Welding Robot
Our Company
Qingdao Delphy Technology Development Co., Ltd.
Delphy is a service provider specializing in the professional technology and equipment for the tire and conveyor belt industry. In accordance with the development concept of "integration, innovation, transcendence, and leading", we strive for getting through the whole process of tire and conveyor belt industry in terms of realizing Industry 4.0, aiming for bringing new profit growth and lasting market competitiveness to clients and helping them in creating greater social value.
In the context of the rapid development of the global radial tire industry, China rubber machinery industry is developing from imitation, reproduction, innovation to surpassing. With the pace of economic globalization, China rubber machinery is gradually recognized by the international market. Delphy technology keeps an open mind on global rubber machinery market, according to the well-chosen principle in discovering and developing sophisticated niche machines in the industry, nurturing little giant in the industry, fighting for being stable service provider for the top 10 enterprises in the industry .
At present, the company has established a design center and four processing bases. By providing new materials, new technology, new equipment and new department sets that are excellent enough to improve the industry standard,the company has served a batch of new and old customers with full effort.
EPC (Engineer, Procurement, and Construction )
TBR, PCR<R, Bias and Radial, OTR,Conveyor belt and so on.
1. Engineering design
Provides engineering design consultation and technical service of rubber product industry in:
Process, planning, construction, structure, water supply and drainage, heating and ventilation, air conditioning, power,electric, communication and automatic-control,logistics and cost budget.
2. Equipment of production according to the processes
3. Equipment of utilities
4.Installation and commissioning
5. Other :
Land
Civil construction of workshop
Freight of equipment
Liquidity(Proqurement of raw materials and wages in the trial production stage )
Pre-project cost (Project examine and approval)
Personnel training(Plant technical personnel, management personnel, operation)
Unforeseen expenses(0.5% of total project construction investment)
Travel and business entertainment expenses
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