Electron Beam Radiation (EBR) System for TBR Tires

• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Energy Stability: Plus or Minus 2%
• Model NO.: DG0.5MeV-100mA
• Scan Width: 1200mm
• Line Speed: Equal or Less Than 40m/Min
• Transport Package: Wooden
• Specification: 0.5MeV-100mA
• Trademark: DLFTECH
• Origin: Qingdao
• HS Code: 8543100090
• Production Capacity: 20set/Year

Product Description

Application:

A high-energy electron beam generated by the Electron beam radiation processing system (electron beam accelerator), called EBR system or EPS as well, activates rubber matrix macromolecules, then the activated macromolecules form radicals at each end of it, the radicals recombine under an unstable condition. Finally, the original chain structure becomes a three-dimensional network structure, occurring the cross-linking.

Highlights:
1,Improve tire quality and reduce production costs.
2,Safe and reliable operation, suitable for online embedding.
3,Independent R&D makes the machine a low maintenance costs.
Features:
1, Using self-shielding body combined with reasonable circuit design and structural arrangement to ensure the shielding effect of the equipment: the radiation leakage dose is 45% lower than the European and American requirements standard.
2, The beam frequency is high ensuring an uniform scanning process: the Y direction can reach 200Hz+, the X direction can reach 60Hz+; the scanning angle can be less than 60 °C.
3, Eight security chain agencies: mainly divided into two major categories of machinery and electrical appliances, the radiation dose, shield two-layer door and air-cooled water cooling, electron beam focusing, scanning, breakdown and other switch points of the chain design to ensure personnel equipment Safety.
4, Modular layout design, a small footprint. For example, the SF6 gas treatment system features a mobile integrated box design that is easier to service.
5, The failure rate is as low as 1.5%, the technology is mature, and the sales of with same technical products at home and abroad have reached more than 300 units.

 

Main Parameters:

Items	EBR For PCR	EBR For TBR
Materials to be irradiated	Carcass ply	Inner Liner
Site to be embedded	Fabric calendaring line	Inner Liner production line
electron beam energy	(0.45~0.5)MeV(adjustable)
Adjustable range of electron beam	150mA	100mA
Scan width	1600mm	1200mm
Max beam power	75kW	50kW
Scan nonuniformity	≤±5%
Vacuum degree on- load running	Better than 2.0×10-4Pa
Way of working	24/7(Nonstop)
Leakage dose	≤1µSv/h(When the distance from the device is 100mm)
Noise level	≤80db(A)
SGTL	≤1%(Under prescribed circumstances)
Energy instability	≤±2%
Beam instability	≤±2%
Energy conversion rate	>90%
Transfer method	Roller	Chain network

Main Parts:

 1,Steel Cylinder

 

 2,Scanning window parts

 

3,Draught Fans For Ozone and Titanium Film Cooling

 

4,Movable FS6 Recycling Tank

 

5,Control Cabinet and Data Monitor

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