Waste Tire Retreading Production Line ISO/SGS Certification

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Model NO.: LLJC-A
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Horizontal
• Colour: Customized
• Motor: Famous Brands
• Brand: Maoyuanfeng
• Transport Package: Wooden Cartoon
• Trademark: MaoYuanFeng
• Origin: China

Product Description

Product Description

I. simple introduction
1. Collection of Casings 
Worn tyres are collected to select suitable casings for tyre retread. 
 
2. Initial Inspection 
Each tyre received in a retread plant is subjected to a rigorous visual inspection. Inspectors are assisted by the use of non-destructive sophisticated MELION inspection machine. 
 
3. Buffing After inspection
The tyre's old tread is mechanically removed on high speed buffers. MELION's buffers are extremely accurate and will remove the proper amount of old rubber while turning the tyre to an exact specified diameter and radius. 
 
4. Section Repairs & Skiving 
With advances in state-of-the-art repair materials and repair methods, many of these tyres can be routinely repaired and in most cases can be retreaded when the original tread is worn off. The repair station is where any surface injury is treated using effective material and tools for grinding and patching.
 
5. Cementing and Filling 
Even in small injuries it is critical that the injury is cleaned and filled. If this is not done, severe rust, separation and steel cable looseness could take tyre out of service. The injury should be inspected, and then cleaned out with a carbide cutter. After cementing the injury, a vulcanizing rubber stem should be applied to "fill" the injury. This would create a permanent repair that maximizes tyre life.
 
With MELION designed-and-built spray booth, your cementing operation can be executed in a clean, efficient & environmentally responsible manner.
 
6. Building - Tread Rubber
In the pre-cure system, the tread rubber has already been vulcanized with the new tread pattern design. The buffed tyre needs a thin layer of cushion gum to be wrapped around its crown area. The pre-cured tread rubber is then applied with the building machine. This is called the building process.
 
7.a) Enveloping & Rim Mounting  
 The built tyres are then mounted with envelops and rims to prepare them for curing. 
   b) or Double Envelope System
For enveloping, tyres are first fitted an outer envelope at the envelope-mounting table before the inner envelope is fitted into them. The enveloped tyres are then vacuumed out for preparation prior to curing. Modern plants have their casings hoisted by monorail systems. With professional planning from MELION engineers, you can be assured of workstations designed to maximize output and ease workflow. 
 
8. Curing by Chamber 
 The tyre is then placed in a curing chamber and the pre-cured tread becomes adhered to the tyre through a vulcanizing process.
 
Our wide engineering capabilities and experience enable MELION to build chambers to suit our clients' different preferences for size, steam heated, electric heated, or double heating system, semi-automatic and automatic chambers.
 
9. Final Inspection & Painting
The retreaded tyre is subjected to a final inspection. This inspection insures that only tyres that meet industry quality standards are allowed to leave the retread plant. All retreaded tyres are encouraged to be returned with the sidewalls painted using a light coat of black tyre paint. 

II. Configuration of Tire Retreading Production Line
1.Curing Chamber

Name	Size(Diameter*length)	Quantity of tire
	DN1500*1500	4 tires
	DN1500*2000	6 tires
	DN1500*3000	8 tires
	DN1500*3500	10 tires
	DN1500*4000	12 tires
	DN1500*5000	16 tires
Function	The tyre is then placed in a curing chamber and the pre-cured tread becomes adhered to the tyre through a vulcanizing process.
Power	30kw-90kw
Heating Method	Electrical heating, thermal oil heating, steam heating

 2.Inflatable Tire Buffing Machine 

Name	Inflatable Contouring Grinding Machine/Buffing Machine
model	FXM-C
Scope of Application	15",16",20",22.5"
Dimension	1920x2150x1850
Weight	1550KG
Technical parameter	(1) grinding head motor power: 11KW
	(2) Rotation tire matching power: 2.2kw
	(3) Left-to-Right Limits Control Motor Power: 0.55KW
	(4) ront-to-Rear Limits Control Motor Power: 0.37KW
Function	(1) For tire tread surface radian grinding
	(2) Engineered with tire shoulder side Buffer and tire explosion-proof function

 3. Tread Building Machine

Name	Inflatable Tread Press/Tread Building Machine
model	TBM-22.5
Scope of Application	15",16",20",22.5"
Dimension	1770x2000x2010mm
Weight	900KG
Technical parameter	(1) Working Pressure: 0.6Mpa
	(2) Inflation Pressure: 0.15Mpa
	(3) Roller Motor Power: RV63-0.55KW
	(4) Chuck Plate Type: 15,16,20,22.5
Function	(1) To press the new tread applied on old casing
	(2)mainly consists of Frame, Tread Press Motor, Tire Ejecting Motor, Air Cylinders, Pneumatic Components, Vacuum Chuck Plate and Electric Control Panel.

4.Envelope disassembly machine

name	Envelope disassembly machine
model	LJJ-A
specification	15",16",20",22.5"
Outline size	2.2x1.5x1.6M
weight	350KG
Function	For envelope disassembly before and after tire vulcanization, applicable to many kinds of tire

5. Rim Dismounting Machine

Name	Rim Dismounting Machine
model	JZJ-22.5
specification	15",16",20", 22.5"
Outline size	1.5x1.3x0.8M
Weight	100KG
Function	For disassembling of rim

 6.Outer Envelope Mounting Machine

name	Outer Enveloper
model	BZJ-22.5
specification	15",16",20",22.5"
Outline size	2.2x1.5x1.6M
weight	350KG
Function	For envelope disassembly before and after tire vulcanization, applicable to many kinds of tire

Company Profile
Qingdao MaoYuanFeng Machinery is a dedicated company to provide high quality rubber machinery to worldwide customers.

Our solutions:
Tire plant solution
Tube plant solution
Conveyor belt plant solution
Rubber mat plant solution
Waste tire recycling plant solution
Reclaimed rubber plant solution
Rubber product plant solution
We are manufacturer and dealer of various kind of rubber machines including rubber processing machines, rubber product making machines.

Our products:
Tire making machines:
Rubber anbury mixer, internal mixer, dispersion kneader, two roll mill, TSR, batch off machine, extruder, calender, building machine, curing press machine.

Conveyor belt making machines:
Vulcanizing press.

Rubber mat making machines
Inner tube making machines

Service
Plant engineering                    - We provide FREE layout design for new plant.
Supplier Integrity                    - 24/7 working machines, extremely reliable.
Plant Installation Support      - Installation&commissioning service.
Spare Parts                              - Long lasting parts are manufactured by us, always available.
Maintenance/Optimization     - Overseas engineers available.
Training                                    - We provide FREE training for new plant.
Raw Materials                          - Raw material support exported from China.

Q&A
1.       Q: How to guarantee the quality of outsourcing parts?
          A: First choice more than 2 suppler by tender, There are strict system and process for inspecting outsourcing parts. And there are outsourcing inspectors, after inspection, qualified goods, labeling and storage. Not qualified, return.
2.       Q: Which brand of electric part?
          A: Use world famous brands, Siemens, Omron, Toshiba, ABB
Customer can specify the brand.
3.       Q: Which PLC:
          A: Siemens, Omron, Mitsubishi
4.       Q: How to control the quality?
           A: There are inspectors for inspecting equipment quality and performance, after a ssembly, machine run continuously for at least 12 hours at one time, Total running time should be not less than 48 hours.
About installation
1.        Q: When the guide engineer arrive at customer's factory?
           A:  If need installation on site, engineer will arrive at factory within one week after machine arrived at factory.
About after-sales service
1.        Q: What is the warranty time?
           A:  2 years after machine arrived at factory
2.        Q: How to solve the problem?
           A: Within one hour after getting customer' problem, inform the solution way, there are three ways for different conditions. 1, Which can be solved by phone or Email, it will be solved in two hours. 2. Which can be solved by Remote Control, it will be solved within four hours(machine is equipped by Remote Network Control Problem). 3. Which need solve it on site, engineer arrive at factory within one week(in the two years warranty date, engineer has the visa any time of the country where the machine.