Automatic Blender Hardened Gear Drilled Two Roll Rubber Open Mixing Mill Machine

Product Details
Customization: Available
Certification: CE, ISO, BV
Condition: New
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  • Automatic Blender Hardened Gear Drilled Two Roll Rubber Open Mixing Mill Machine
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Basic Info.

Model NO.
XK
Customized
Customized
Automatic Grade
Semiautomatic
Structure
Horizontal
Voltage
380V/415V/450V/220V
Type of Machine
Material Processing Machine
Capacity
5~200kg/H
HS Code
84778000, 8477800000
Production Capacity
20 Units/Month, 200units/Year
Power
10~100kw
Weight
<50t
Transport Package
Wooden Case
Specification
BV, SGS, CE, ISO9001
Trademark
Maoyuanfeng
Origin
China, Qingdao

Product Description

Rubber Open Type Mill
Product Description:

Maoyuanfeng Bull Gear Drive is used for mixing and kneading raw rubber, synthetic rubber, thermoplastics or E.V.A. with chemicals into even materials. The even materials can be fed to calender, hot presses or other processingmachiner3t for making rubber or plastic products. It adopts dual output reducer, the front and behind roller can be driven separately with rolling bearing structure, the roller can adopts hollow center groove roller or drilling hole smooth roller against difference using scope as mixing, refining or press pieces etc.
This machine can be installed stock blender according to customer s request to decrease the labor strength, also equipped with safe device.

Maoyuanfeng Advantage:
  The rolls are made of chilled cast iron with vanadium and titanium alloys. The roll face is hard and anti-wear. To heat up or cool down, the rolls are either circumferentially drilled or centrally bored so as to make temperature well proportioned on the roll surface.
The machine is equipped with a hydraulic relief device. When an emergent accident happens, just press down the button and the machine will stop immediate/y.1t is safe and reliable.
The machine adopts electric nip regulating device that provides easy operation.
Bearings for the rolls are double-row ball bearings, which are convenient for maintenance and have a long service life.
The transmission system adopts a hard facing gear reducer, which has a compacted structure with higher transmission efficiency, lower noise and longer service life. 

Applications

  • Rubber Industry
  • Plastic Industries
  • Bakelite Industries

Features               

  • High efficiency
  • Robust construction
  • Simple & Easy Handling.
  • No Deep Foundation Required.
  • Compact Construction, maximum Floor Utilization.
  • No continuous Lubrication required which saves lubrication cost.
  • Equipped with Anti Friction Bearings so No wear & tear as in Bush Bearing type Machines.


Main Technical Parameter:
Model XK-660 XK-550B XK-450 XK-400 XK-250
(D/L) Roll Size 660×2130 550×1530 450×1200 400×1000 250×620
Production 160~170Kg/once 50~60Kg/once 30~50Kg/once 25~35Kg/once 10~15Kg/once
 Motor Power(KW) 220KW 90/110KW 55KW 45/37KW 18.5KW
 Line Speed(M/Min) 34.2M 28.6M 21.8M 19.3M 15.5M
Front Roll RPM 16.5 16 15.4 15.4 19.8
Gear Ration 47/ Dual Output 47.5/Dual Output 50 50 50
Roll Radio 1: 1.24 1: 1.22 1: 1.27 1: 1.27 1: 1.10
 Weight KG 49800 18500/25000 11800 7500 3300
   Temp. Control Steam/Cool water
   Emergency Stop                                                                                                                                                                                                                         2 foot step on 4 sets of press buttons
Container Volume 55.5m³ 23m³ 16m³ 12m³ 10m³
           Dimension(L*W*H)mm 6200×3350×2670 5365×1946×2193 4558×1665×2015 4001×1500×1870 3220×1500×1290
               Transmission                                                                                                                                                                                                                                                        Low noise gear box

FQA-Problems of customer concern:
About machine performance quality
1.       Q: How to guarantee the quality of outsourcing parts?
          A: First choice more than 2 suppler by tender, There are strict system and process for inspecting outsourcing parts. And there are outsourcing inspectors, after inspection, qualified goods, labeling and storage. Not qualified, return.
2.       Q: Which brand of electric part?
          A: Use world famous brands, Siemens, Omron, Toshiba, Schneider, ABB
Customer can specify the brand.
3.       Q: Which PLC:
          A: Siemens, Omron, Mitsubishi
4.       Q: How to control the quality?
           A: There are inspectors for inspecting equipment quality and performance, after a ssembly, machine run continuously for at least 12 hours at one time, Total running time should be not less than 48 hours.
About installation
1.        Q: When the guide engineer arrive at customer's factory?
           A:  If need installation on site, engineer will arrive at factory within one week after machine arrived at factory.
About after-sales service
1.        Q: What is the warranty time?
           A:  2 years after machine arrived at factory
2.        Q: How to solve the problem?
           A: Within one hour after getting customer' problem, inform the solution way, there are three ways for different conditions. 1, Which can be solved by phone or Email, it will be solved in two hours. 2. Which can be solved by Remote Control, it will be solved within four hours(machine is equipped by Remote Network Control Problem). 3. Which need solve it on site, engineer arrive at factory within one week(in the two years warranty date, engineer has the visa any time of the country where the machine.

Machine Details 1:

Automatic Blender Hardened Gear Drilled Two Roll Rubber Open Mixing Mill Machine
Machine Details 2:
Automatic Blender Hardened Gear Drilled Two Roll Rubber Open Mixing Mill Machine
Foreign Customers Visit Factory:

Automatic Blender Hardened Gear Drilled Two Roll Rubber Open Mixing Mill Machine


Assembly at factory:
Automatic Blender Hardened Gear Drilled Two Roll Rubber Open Mixing Mill Machine
Delivery:

Automatic Blender Hardened Gear Drilled Two Roll Rubber Open Mixing Mill Machine
Automatic Blender Hardened Gear Drilled Two Roll Rubber Open Mixing Mill Machine

 

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